Custom Truss Rod Cover using Lasered Veneer Inlay
Today, I tried out some veneer inlay using my Xtool D1 Pro laser. My Deering Sierra banjo was a bit plain with no headstock inlay so I designed and made a custom Truss Rod Cover for it.
I used the flatbed scanner on my multi-function printer to get an image of the old truss rod cover then scaled it in LightBurn by measuring the distance between the holes.
After a few tries, I figured out that a laser kerf compensation of 0.004″ turned out to be a pretty good fit.
I used Gorilla Wood glue to laminate three pieces of veneer (walnut + maple from Amazon) with alternating grain at 90 degree angles to get the needed rigidity and thickness and cut the outside shape after it was dry.
I then sanded to 1000 grit and applied my homemade hardwax oil finish (X3 because it was my 3rd attempt at making my own finish because I liked the Rubio Monocoat but didn’t want to pay for it). I’ll do post in the future about how I make it (Candelilla Wax, Carnauba Wax, Tung Oil, Linseed Oil, and Mineral Spirits)
UPDATE: I got a new Nechville Phantom Turtle Hill model from Turtle Hill Banjo Company this week and just did a custom truss rod cover for it also. See photo below.
![This image has an empty alt attribute; its file name is Nechville_custom_truss_rod_cover_walnut_maple_inlay_20230701.jpg](https://cockrumstudios.com/wp-content/uploads/2023/07/Nechville_custom_truss_rod_cover_walnut_maple_inlay_20230701.jpg)
![](https://cockrumstudios.com/wp-content/uploads/2023/06/IMG_20230619_200833700-1024x768.jpg)
![](https://cockrumstudios.com/wp-content/uploads/2023/06/IMG_20230619_200950622-1024x768.jpg)
![](https://cockrumstudios.com/wp-content/uploads/2023/06/IMG_20230619_201058041-1024x768.jpg)
![](https://cockrumstudios.com/wp-content/uploads/2023/06/IMG_20230619_201209285-1024x768.jpg)
![](https://cockrumstudios.com/wp-content/uploads/2023/06/IMG_20230619_201246356_HDR-1024x768.jpg)
![](https://cockrumstudios.com/wp-content/uploads/2023/06/IMG_20230619_204135243_HDR-1024x768.jpg)
![](https://cockrumstudios.com/wp-content/uploads/2023/06/IMG_20230619_204144858-1024x768.jpg)
![](https://cockrumstudios.com/wp-content/uploads/2023/06/IMG_20230619_204446114_HDR-1024x768.jpg)
![](https://cockrumstudios.com/wp-content/uploads/2023/07/Nechville_custom_truss_rod_cover_walnut_maple_inlay_20230701.jpg)