Maple and Ebony Banjo Bridge Blanks
Today, I cut up some maple and ebony for banjo bridge blanks for my banjo project. This is probably enough to last me quite a while but I already had the hard maple and ebony picked out with the proper grain orientation.
![](https://cockrumstudios.com/wp-content/uploads/2023/09/Raw_Lumber-1024x739.webp)
The maple needs to be quarter sawn as it sits on the banjo head so I pick out flatsawn boards that are cut perpendicular to the grain. The hard maple was cut into 3-1/2″ blocks then bandsawed into 1/4″ wide strips.
![](https://cockrumstudios.com/wp-content/uploads/2023/09/Cut_Blocks_for_Bandsawing-2-1024x827.webp)
![](https://cockrumstudios.com/wp-content/uploads/2023/09/Sliced_Up_Maple-2-1024x768.webp)
![](https://cockrumstudios.com/wp-content/uploads/2023/09/Maple_Grain_Orientation_Slicing-1-1024x783.webp)
The ebony was sliced into 5/64″ slices then cut into about 3/8″ wide strips. I would normally have cut into 1/4″ wide but the ebony pen blanks that I used were 3/4″ x 3/4″ x 5″.
![](https://cockrumstudios.com/wp-content/uploads/2023/09/Sawing_Ebony_Blocks-1024x891.webp)
A bench hook / shooting board and a Lie Nielsen plane is used to smooth the surfaces to be glued.
![](https://cockrumstudios.com/wp-content/uploads/2023/09/Bench_Hook_Shooting_Board-2-1024x763.webp)
I then glued up a few to get ready to be shaped then CNC cut into finished bridges. I’ll post that process when I get it done.
![](https://cockrumstudios.com/wp-content/uploads/2023/09/Blanks_Being_Glued-2-1024x888.webp)